Datum Laser

Projects

Bespoke Battery Connectors

E-Bike Battery Connectors

We understand the critical role that reliable and high-quality connectors play in the performance and functionality of your products. That’s why we employ advanced laser cutting technology to create custom connectors that precisely match your specifications, ensuring seamless connectivity and optimal performance.

Our manufacturing capabilities allow us to accommodate both small and large production runs. Whether you need a few connectors for initial prototypes or require high-volume stamping production, we have the flexibility to meet your needs. We understand that as your product evolves and gains traction, your connector requirements may change. With our seamless transition from laser cutting to stamping production, we can efficiently scale up to meet your growing demands.

When it comes to materials, we offer a wide variety of alloys for your custom connectors. The most popular choices among our customers are nickel and nickel-coated steel, known for their exceptional durability, electrical conductivity, and corrosion resistance. We can produce connectors in thicknesses ranging from 0.05mm to 0.5mm, providing the versatility required for different applications.

Let’s delve into a recent project that exemplifies our capabilities. We were approached by a newly formed e-bike manufacturer that required custom connectors for their battery packs. Through a series of prototype development runs, we collaborated closely with the manufacturer to refine the connector design, ensuring an exact fit and optimal performance. Once the prototypes were approved, we seamlessly transitioned to pre-production runs, allowing the manufacturer to thoroughly test the connectors before moving on to full production volumes. This iterative approach ensured that the connectors met their stringent quality and performance standards, resulting in a successful product launch.
The same principles we applied to the e-bike connector project can be readily applied to a wide variety of product connectors, strips, and tabs. Our experienced team of engineers and designers will work closely with you to understand your specific requirements and develop customised solutions that meet your unique needs. From initial prototypes to pre-production runs and full-scale manufacturing, we have the expertise and capabilities to support you throughout the entire production process.

Choose Datum for your customised battery connectors, and benefit from:

1. Laser cutting technology:

Our advanced laser cutting technology ensures precise and accurate connector production, meeting your exact specifications.

2. Versatile material options:

We offer a wide range of alloys, including popular choices like nickel and nickel-coated steel, in varying thicknesses to suit your specific application.

3. Seamless transition to stamping production:

As your production needs grow, we can seamlessly transition from laser cutting to high-volume stamping production, accommodating your evolving demands.

4. Collaborative prototype development:

Our team works closely with you during the prototype development phase, refining designs and ensuring optimal performance.

5. End-to-end support:

From initial design consultation to full production volumes, our team provides comprehensive support throughout the entire manufacturing process.

Experience the expertise and quality of Datum Alloys in manufacturing customised battery connectors for your bespoke products. Contact us today to discuss your requirements and let us bring your connector vision to life.

Micro Laser Cut parts For:

  • Medical Industry
  • Automotive
  • Marine
  • Aerospace
  • Power Generation
  • Batteries
  • Technology
  • Machinery
  • Product Development
Applications

Technical Data

Our technical overview table showcases the exceptional precision and quality of our laser cutting services

Technical

Why Choose Datum?

Quality

Oil, grease and scratch free components, produced to tight tolerances

Experience

With more than 25 years experience, Datum leads the way in innovation and technology development

Efficiency

Rapid prototyping and production, short lead times and fast delivery

Precision

Our thickness and tolerance controls ensure you receive precise components that meet your requirements & specifications